Celebrating 20 Years of Building Growth

Celebrating 20 Years of Building Growth

This July marks 20 years since Todd purchased Creative Sign, and the Sign Nerds are excited to celebrate 20 years of building growth.

When Todd bought our small sign company in 2003, the pale blue corrugated building was a modest 8,430 square feet.  The non-lit letters across the building front read “LIGHTED AWNINGS • CUSTOM NEON • ELECTRIC SIGNS.”

 

One third of the building was the Vinyl Installation Bay, with two full rows for semi-trucks to pull through to get their vinyl graphics applied.  The second floor consisted of only some storage and our Neon Department.

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In 2010 we got our first router, which allowed us to route any shape with precision.  What a game-changer!  It’s hard to image making signs before this piece of equipment.

The Design Department broke away from the Graphics Department in 2011, with two employees becoming dedicated Designers and two employees becoming dedicated Vinyl Producers and Installers.

2012 brought a new department to Creative Sign.  We disposed of our outdated flatbed printer, investing instead in a new roll-to-roll printer with a much smaller footprint.  The space became the new ADA Department, making us one of the few sign shops in Wisconsin who could produce ADA compliant signs in house!

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By 2015, we were bursting at the seams.  The rapidly-growing ADA Team was struggling to find space for their inventory of materials and increased amount of machinery.  A temporary bump out for ADA ate into the Vinyl Installation Bay space, as did the second paint booth and routers.  Todd knew we needed to increase the size of the building, and by 2016, the renovation to over 20,000 square feet was completed.

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The 2016 renovation gave the Fabrication Team three times more space, an additional restroom, three offices, and an enormous, state-of-the-art paint booth. 

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A dedicated Channel Letters area was created with a dedicated Channel Letter Fabricator, right next to a new employee breakroom that overlooked the new Fabrication Shop.

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The Graphics Team took over the old Fabrication Shop, cleaning, painting, and installing new flooring and lighting.  It took a lot of elbow grease, but the wide-open, bright area with vaulted ceilings was now clean enough to print in and apply vinyl in.  Two offices were added to the area, which neighbored their brand-new Vinyl Application Bay. 

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The ADA Team moved into the old Paint Shop and got an additional designated Photopolymer room, leaving the old ADA Department free to become a conference room.

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Offices and an enlarged Design Studio grew from the old Graphics Department, and the front office area got aesthetic upgrades, including a new front desk and signage.  The scheduling area and upstairs storage area became office space.

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In 2018 the Routers moved to the new Vinyl Application Bay to accommodate the new mixing booth in the Fabrication Department.

As we continued to grow and add new equipment from 2017 to 2021, the motto became “add a second floor.”  A storage mezzanine was added to the Truck Bay, Graphics got a second floor in 2019 to accommodate their new flatbed printer, and by 2020, ADA also had a second floor.  Each department needed more space for their materials and equipment as the number of signs being produced each year continued to rise.  The storage mezzanine grew in 2021 and became an enlarged Channel Letter area.

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In 2020 we bought an additional paint booth and finally sold our Neon equipment.  As one of the last companies able to produce and service real neon in Wisconsin, we hated to give it up, but it was time.  Our faux neon options were more energy efficient, less fragile, and could be made in just about every color, size, and shape imaginable.  Plus, we really needed the office space.  By 2021 our remodel of the Neon room and second floor office space was complete.  The Design Team moved into the new, larger Design Loft, and the Project Management Team moved into the space previously used for Neon Fabrication.  In homage to the space’s previous life, we hung a couple Neon signs on the West wall.  We also started storing our Install trucks offsite in 2021, so Graphics could use the Vinyl Application Bay full time. ­

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It’s starting to feel like 2015 again.  Each department is thinking about space and how to use it most efficiently.  Our COO Brian likes to say that our growing pains of 2015 was a testament to how well our departments came together as a team to solve problems.  “Just imagine how well operations will run once the renovation is complete,” he’d say in 2015, “if we are working this well when we’re working on top of each other.”

 

New Equipment in 2021

New Equipment in 2021

2021- a year of new toys!  Creative Sign has added a lot of new equipment to their arsenal this year to help our people do their very best work – and do it efficiently!

 

Our Channel Letter Department grew with the addition of our Channel Letter mezzanine, which helped make room for our new SDS Channel Bender SXP, Trimmer, Sander and Stitcher.  Now we can offer our customers the sleek look of trimless channel letters!

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Our Graphics Department welcomed a bevy of new equipment this year as well!  Director of Graphics Joe Bott shows off our new Canon Colorado 1650 with Gel Ink Technology, Colex SharpCut Pro SX1732 5’x10’ Flatbed Cutter & Router, Colex C364 Laminator, Summa Plotter (now unboxed and being subjected to undignified post-its while it speeds through its vinyl cutting), an X-Rite Spectrophotometer for excellent color matching, and a rollover laminator.  Wowza!

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Company-wide we are enjoying the new upgrades in our system and computers as our new tech company Technology Architects took stock of our computers and system this past year and continue to upgrade our machines to keep us current and running strong!

 

And thanks to Be’s Vending for our fancy new vending kiosk!

 

With all of these investments, Creative Sign is looking forward to pumping out even more great signage for our customers in 2022.  A big thanks to all our amazing team members that help us achieve higher and higher goals with each year, always striving to improve efficiency, product offerings, and the customer experience!

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